Plastic Product Design

Course // Plastic Product Design

Automotive Product Design

Plastic Product Design
Biw Fixture Design

skill set:

Aesthetics Styling Structural Jigging Ergonomics Surfacing Rigidity Paneling Welding Aerodynamics
Plastic Product Design and Tool Design
What Are Plastics?
  1. Plastic materials contain a mixture of molecules.
  2. The major portion is made up of large molecules known as polymers.
  3. Remainder is composed of much smaller, widely differing types of molecules which are
  4. collectively referred to
  5. as additives.
  6. Polymers are long chain molecules formed due to there acting together or polymerization of
  7. different organic
  8. materials called monomers.
  9. Their composition always includes atoms of carbon, joined together, by primary
  10. covalent(electron sharing)
  11. bonds, to other atoms like hydrogen, oxygen, nitrogen, fluorine, silicon, sulphur, chlorine, etc
Sources of plastics.

Sources of plastics are coal, petroleum & natural gas. Calcium carbide, ethylene, propane, benzene etc. are starting chemicals for producing synthetic resins.

Plastics materials are classified in 2 groups
Thermoplastics:

Single step polymerization process Remelted and reprocessed (linear/branched chains) E.g. PE, PP, ABS, PC, Nylons etc.

Thermosets:

Two or more steps for polymerization process Cannot be reprocessed (cross-linked chains) E.g. Epoxy, PU, melamine, Polyester, Phenolic etc

Learning Objectives

Download Syllabus
  1. Benchmarking and Packaging Study:
  2. Introduction to Moulding Basics:
  3. Automotive Materials Selections
  4. Plastic Part Manufacturing Defects and Rectification:
  5. TC, DFM, DFS, DFMA, DFA:
  6. Plastic Part Costing Calculation:
  7. Mold Flow Analysis after Design:
  8. Mold Gating and Runner Systems
  9. CAE Impacts on Plastic Part after Design
  10. Surface Quality Analysis and Feasibility Check
  11. B Surface and Features Design Considerations:
  12. Locator, Boss, Snaps, Clip Towers, Ribs Design:
  13. Tooling Direction and Parting Line
  14. Slider and Lifter, Core, and Cavity Concepts:
  15. Master Section Development and Complete Part Design:
  16. 2D Drafting for Manufacturing Release:
  17. ARAI/FMVSS/ECE Safety Standards Introduction
  18. Validations for Plastic Parts with International Standards
  19. Schedule for Part Development and Design Procedure
  20. Vehicle Level Design Standards German and Japanese:
  21. Live Project Practice and Doubt Sessions
  22. Soft Skills for Interview
  23. Mock Interview and Selection Process

AUTOMOTIVE PRODUCT DESIGN Certification

    Careerhub Technology Certification is Accredited by all major Global Companies around the world. We provide after completion of the theoretical and practical sessions to fresher’s as well as corporate trainees. Our certification at Careerhub Technology is accredited worldwide. It increases the value of your resume and you can attain leading job posts with the help of this certification in leading MNC’s of the world. The certification is only provided after successful completion of our training and practical based projects.

Key Features

Skill Level

Basic, Intermediate, Advance

Course Duration

30 - 40 hours

Support

24 / 7 Support

Assignment Duration

10-15 hours